

Early 1998 is when I first got my INCON dual turbo
kit. I was one of the first orders. This page will hopefully explain
a little about the kit and turbos in general.
The INCON kit was designed by Dave Inall, owner
of INCON Systems. He has been in the turbo industry for over 20
years, and even worked at Garret. The INCON kit is the only turbo
kit (that I know of) that has a CARB exemption #. The # is 469,
which was issued in Nov. 1998. The kit is somewhat based on the
older DDMI/Spearco dual turbo kit. The placement of the turbos
is very similar. Both turbos are placed on either side of the
engine, as close to the cylinder heads as possible. This helps
keep underhood temps. down because of less exhaust tubing, and
also has another benefit of spooling the turbos quicker. The turbos
spool using the exhaust's heat energy, so the closer the turbos
are to the exhaust valves, the more heat energy is transmitted
to the turbine. My turbos achieve full boost at about 2700 RPM.
This creates massive torque as I have full boost when the engine's
torque peak is reached. Turbo lag is minimal. If you are anywhere
above 3000, the turbos are spooled almost instantly, especially
in lower gears. It really is a blast to drive. It has very good
street manors. You can drive the car to and from work like any
other Mustang. I still get over 23 mpg on the highway (when not
into the gas of course). Unlike a supercharger, which is constantly
trying to make boost, a turbo reacts to engine load, or throttle
position. At about half throttle is when the turbos start to spool
up. So normal driving is exactly the same as a non turbocharged
mustang. However, give it half throttle, and you hear the turbos
spool up. The car starts accelerating much faster. Put it to the
floor, and you're going somewhere FAST! The sound is incredible.
When the car idles, it sounds almost stock, because the turbos
are like giant mufflers. But when you get on it, you hear the
turbos howl like an F-14 taking off. You can hear the exhaust,
but you mostly hear the turbos from inside the car. Behind the
car, you will mostly hear just the exhaust. I have Borla mufflers,
so others might sound different, but the turbos do quiet the exhaust
considerably. It's a sleeper! You can see some pictures of the
turbos installed on the engine in the pictures
section. For a performance comparison, I ran 13.59 @ 99 mph
before the turbos and ported stock cylinder heads. After the ported
heads, and with the turbos at only 8psi, I ran 11.67 @ 122.3 mph.
The 13 second run was with excellent traction. The 11 second run
was not. Judging by the mph, I would estimate that with good traction,
the ET could have dropped to the 11.20's. That's a HUGE improvement
in performance! Improvement from just the turbos was probably
about 2 seconds and 18 mph. Not bad for only 8 psi, eh?
Because I get many e-mails about the turbos, I have
created my own FAQ
page, based on questions I get asked the most.
Here are some turbo "myths" that I
would like to share, and how they relate to a 5.0 L Mustang:
Myth: Turbos are laggy.
Reality: This mostly stems from the turbo's used on cars during
the 80's. Those turbos were older designs and were not as efficient
as today's turbos. Also, and probably the main reason, is that
most turbocharged engines are smaller 4 and 6 cylinder engines.
Because they do not have much exhaust flow, the turbos spool very
slowly. Full boost is not reached until higher rpm's, and turbo
lag is much more prevalent. But on a 5 liter V8, there is plenty
of exhaust flow to spool the turbos quickly. Also, dual small
turbos spool a lot quicker than a single large turbo. The ball
bearing design of the INCON turbos also helps the turbos spool
quickly. Older turbo units used sleeved bearings instead of ball
bearings, which caused more drag on the turbo shaft than with
a full ball bearing center section.
Myth: Turbos need an intercooler
because they run so hot.
Reality: Only the turbine side of the turbo is hot. The compressor
side is separated by a shaft and the center section is also water
cooled. The real reason the incoming air is heated is actually
due to the laws of physics, and ANY method of compressing air
is affected by this (including superchargers). Boyle's law states
that as a gas (air in our case) is compressed, the temperature
of the gas increases as well. So any turbo OR supercharger will
increase the temperature of the air, simply by compressing it.
There is no "heating" affect to the air because a turbo
might be hot. It is the turbine side that is hot, not the compressor
side. So, the air is compressed and the temperature goes up. And
we know that colder air produces more power and it is less likely
detonation will occur. So we introduce the intercooler! The intercooler
is designed to decrease the temperature of the compressed air.
It works kind of like a radiator. But the trick is to reduce the
temperature as much as possible without decreasing the pressure
of the air. All intercoolers have a certain efficiency measured
by how much the temperature drops, but also by how much the boost
has dropped. It used to be that superchargers did not have intercoolers.
This was mostly due to the drop in boost pressure an intercooler
causes. Superchargers are limited in boost pressure by the compressor
size, efficiency, crank to compressor ratio, and engine RPM. So
it was not practical to use an intercooler, until more powerful
superchargers were made, and intercoolers were more efficient.
Turbos however, have tons of boost in reserve. Usually they are
limited to a certain psi from their actual total psi rating using
a wastegate that controls how much exhaust flows over the turbine
blades. The INCON turbos, for example, are capable of well over
20 psi, yet are usually limited to 8-12 psi for normal use. Since
turbos had plenty of boost in reserve, an intercooler could be
used without problem. It is only recently that superchargers have
started using intercoolers, or aftercoolers. Once over a certain
amount of boost (usually 6 to 8 psi), the air temperature has
increased dramatically and needs to be brought back as close as
possible to ambient temperature to keep detonation from occurring.
Myth: Turbos don't make any
power compared to a supercharger.
Reality: Wrong, wrong, and wrong again! Most of the fastest Mustangs
in the world have... turbos! Here are three reasons why turbos
can (if properly engineered) make MORE power than superchargers
at equal boost levels.
1. All superchargers are driven
off of the crankshaft via a belt. And just like any other belt
driven accessory, it eats up power. In fact a supercharger can
take an enormous amount of power just to turn it. I don't have
exact figures but I believe your basic S-Trim Vortech can take
up over 50 HP to turn (no wonder some superchargers require huge
12 rib or cog belts!). This is parasitic loss, in that it's HP
you never see at the rear wheels but need to consider when designing
the fuel system. Superchargers often require more fuel than a
comparable turbo kit and this is probably one of the main reasons.
The HP loss will vary depending on design, efficiency, compressor
speed, boost level, etc. How much HP does it take to drive a turbocharger?
It is estimated to be a couple of HP for a street turbo kit. The
turbos are not driven off of the crank, and use the expended exhaust
energy (energy that is just going to be sent down the exhaust
pipe), so the loss is minimal. This translates into a flat out
45+ HP advantage to turbos.
2. A properly designed turbo system
will achieve full boost at a low RPM level and hold that boost
till the rev limiter. This is not the case with a centrifugal
supercharger (Vortech, Paxton, Powerdyne). A centrifugal supercharger's
boost is mostly linear and proportional to RPM. So it's advertised
boost (say 10 psi) will be available at 6000 RPM (normal advertised
RPM), but at say 4000 RPM (where you're likely to hit after a
shift), you might have only 5 psi of boost. And down around 3000
RPM you might only be getting 2 psi of boost. What this translates
into is more "area under the curve" for a turbocharger.
This means that the turbocharged car will be accelerating faster
throughout the rpm range. Note: roots style (BBK Instacharger)
and screw style (Kenne Bell) superchargers do not have this problem.
They develop full boost at low RPM levels.
3. Lastly, turbos have just about
always (as far as I know) had intercoolers on them. As stated
above, any turbo OR supercharger can benefit from the use of an
intercooler due to Boyle's Law. The intercooler drops the temperature
of the incoming air to very close to ambient. Temperatures before
the intercooler can be as high as 300 degrees F! That's pretty
hot! Of course actual temps will vary depending on turbo efficiency,
boost level, etc., but in the end, cooler air equals more power
and less chance of detonation. It's only recently that superchargers
have started to use intercoolers, or aftercoolers. So those that
do not have them are at a big loss, as they will not make as much
power with hot air and will more likely have detonation problems.